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how we can calculate cable size for any load?



Cable size calculation for carrying load current has to satisfy 3 conditions:
a)      Ampacity
b)      Short circuit withstanding capability
c)       Voltage drop
  1. Ampacity: Current carrying capacity after considering conditions like temp, grounding, spacing etc..
  2. Short circuit with standing capability : When fault is occurred at load, before the Circuit breaker trips the Cable has to withstand the fault current (25 KA,40KA etc..)
  3. Voltage: You can not lay the line for km as it is satisfied above two conditions, because the cable will have R and X, which will have drop of voltage,so IR drop needs to consider.
    This drop should be 5% during running of load and 15% during starting of load.
If any condition is not satisfying, go to higher size than you selected.